Solar Charger Tutorial – Part 1 Phillip Stearns November 29, 2016 All, DIY, Tutorial 10 Comments How do Solar Chargers work? A solar charger is a portable power system made up of a solar panel and an external battery pack. For Voltaic Systems, we pair one of our high performance, monocrystalline solar panels with a solar optimized lihtium ion battery pack. When paired together these systems use solar energy to charge your electronics anywhere you need power. So how do these systems work? How do Solar Charger Work? The Short Answer… When sunlight hits solar panels, the solar cells generate electricity. This electricity flows into a lithium ion battery pack with stores and regulates power to your devices when plugged in. Shop Solar Chargers How do Solar Chargers Work? The Long Answer… We’ve created a four part tutorial to take you through every stage of the process. Solar is obviously much less predictable than plugging into the grid so we’ll be focusing both on specifications and what to expect in the real world. Bring along a multimeter and some parts from Amazon and you can get a pretty good idea of how exactly how solar charger work. Tutorial 1: How do I measure Open Circuit Voltage and Short Circuit Current? (below) Tutorial 2: How do I measure total power output? Tutorial 3: How (and why) do I store power? Tutorial 4: How do charge circuits protect the battery? Tutorial 1: How do I measure Open Circuit Voltage and Short Circuit Current? There are lots of great resources on how solar panels generate electricity including Wikipedia so we’re going to focus here on measuring the Open Circuit Voltage and Short Circuit Current of a solar panel in “perfect” and less than perfect conditions. Every solar panel has a rated output that includes its Open Circuit Voltage (Voc), Peak Voltage (Vmp), Short Circuit Current (Isc), Peak Current (Imp). The Peak Voltage and Short Circuit Current tell you the Voltage and Current of the panel before you connect it to anything, e.g. there is no load attached to the panel. As a reminder, Voltage is represented by the symbol V for Volts and is a measure of the difference in electric potential energy between two points. Like air pressure, it flows from high to low. Current is a measure of the flow of charge through an area over time. We use the symbol I to stand for current and measure it in Amps, or simply A for short. Let’s measure the output of a solar panel. You’ll need: Multimeter Solar Panel – we use our 2 Watt 6 Volt solar panel that uses Monocrystalline cells, but you can use any panel you have lying around with any type of cells Sunlight – alternatively, you could use a couple high-powered incandescent bulbs but then you don’t get to spend the afternoon outside 1. Measure Open Circuit Voltage – The black lead should be connected to COM and the red lead should be connected to V or VDC. Set the dial to 20 which means the Multimeter can measure up to 20 Volts. Touch and hold the black lead to the “sleeve” of the solar panel connector or the black wire. Now touch and hold the red lead to the red wire or insert it into the “tip” of the solar panel connector. You’ll notice that the Voltage moves around, but with the panel pointed at the sun, we saw between 6.89 and 6.98 Volts for Open Circuit Voltage. This is close to our specification of 7.0V Open Circuit Voltage on the 2 Watt panel. 2. Measure Short Circuit Current – The black lead should be connected to COM and the red lead should be connected to the mA. Set the dial to an amount greater than what you expect the current to be. In our case, we set it to 10. We measured got 0.33 Amps or 330 mAmps which is close to our specification of 333mA. 3. Assess the impact of real-world conditions. In the real world, it is not sunny all the time and our panels are not always pointed directly at the sun. So what happens when we move away from perfection? Angle the panel so that it is facing the sun and record the voltage. Try slowly angling the panel away from the sun and note the changes in Voltage and current. Try shading parts of the panel and then the whole panel and note the changes in Voltage and current. Here is what we recorded: Position Voltage (V) Current (A) Directly Facing Sun 6.82 0.33 Angled 15 degrees 6.81 0.32 Angled 30 degrees 6.78 0.32 Angled 45 degrees 6.73 0.29 Angled 90 degrees 6.07 .06 Angled 180 degrees 5.89 0.03 Finger on Corner (half of cell) 6.79 .2 Fingers on Cell (full cell) 6.74 .04 Faint Shadow 6.78 0.25 Close Shadows on Panel 5.78 .03 Thumb covering half a cell Thumb covering whole cell Solar panel with heavy shade As you can see, minor changes in angle don’t have a very significant impact on Voltage or current. However, once you get to about 45 degrees away from the sun, current starts to drop very sharply, meaning total power will also drop. Similarly, light shadows on the panels decrease current by about 25%, but a heavy shadow over all or part of the panel drop panel output by 90%. Move on to Part 2 of our Tutorial – How do I measure total output? In this tutorial we start connecting solar panels to loads and measuring how much power it is capable of generating. Skip ahead to Part 3 of our Tutorial – How (and why) do I store power? In this tutorial we explain how to store solar energy in batteries for use when there is no sunlight available. Skip ahead to Part 4 of our Tutorial – How do charge circuits protect batteries? In this tutorial we explain how built-in circuits protect both our batteries and your devices. This post has been updated from our original post in September 2011. 10 Responses luis Echeverri February 24, 2013 Hi need find a cuote of products to colombia or i will like a dealer to south america. If you have a hispanic representative is more bether to me. Mi Skype is gecheverri66 thanks so much. Reply admin February 25, 2013 In Colombia, you can try Frutal: Carrera 14 No. 92-16 Of.102 Bogota Phone: +57 (1) 695 40 34 firstname.lastname@example.org Reply Sandile April 29, 2014 Hi.Please help with a solar battery charger circuit utilizing 4 panels each with 30V and max current of 8A. This means I have a supply of 120V and I need a DC to DC converter to step down the 120V. The charger is supposed to charge 5 lead-acid batteries of 12V each connected in series. Reply fawad May 15, 2014 Dear sir can you tell me how to check panel whether it is 12 volt or 24 volt Reply jimnox June 8, 2015 Will it damage my solar charger to leave it in the sun while disconnected from a battery and just totally disconnected from anything? If so, how do I prevent damage without removing the charger from the sun. (My intallation is difficult to take down.) Thank you. Reply Tony Kauffmann July 14, 2015 That won’t damage it at all, that’s perfectly fine to keep our panels outside indefinitely Reply Nic1337 December 24, 2016 For “angle” in the table, do you mean the z axis? Thank you. Reply Leave a Reply Cancel Reply Your email address will not be published.CommentName* Email* Website This site uses Akismet to reduce spam. Learn how your comment data is processed.