Make a Dynamo to Charge Your Phone Phillip Stearns March 14, 2015 All, DIY 15 Comments How To: Charge your Phone from a Dynamo We show you how to build a hand crank dynamo with a few commonly available parts. Our battery packs are designed to charge from power sources (like solar) that have fluctuating voltages and currents and output nice clean USB power. In addition, they can charge and discharge at the same so you can turn the crank and charge your phone at the same time. Here’s What You’ll Need: 1 V15 USB Battery 1 DC motor (select for volts and RPM explained below) – available here 1 crank (can be purchased from a hardware store) Wire Solder If you do not use a Voltaic battery, you will also need a diode (rated for 2 Amps, Schottky recommended). Shop Battery Packs Voltaic System’s battery packs will take charge from solar panels, AC adapters, USB ports, even other battery packs. You can also charge them from kinetic power sources like hand-cranked or bike driven dynamos. Here’s how we did it. What’s a Dynamo? A dynamo is an electric generator made from coils of wires that are made to turn in a permanent magnetic field by way of a commutator. Essentially any electric DC motor with a permanent magnet can become a dynamo. Rather than applying current to the motor to cause it to spin, you can turn the shaft of the motor and generate a current. Selecting the DC Motor We used a 12v 50:1 DC gear motor. The reason for the gearing ratio is so that we don’t have to crank the motor at 3000 revolutions per minute (RPM) to generate the power we need. Motors are rated for certain voltages and will give you the RPM for those voltages. Sometimes you’ll get a current rating as well. If a 12V DC motor turns at 100 RPM and draws 100mA of current, it’s consuming about 1.2W of power. When used as a dynamo, we can expect to generate something close to 1W when turning the motor at 100RPM. Basically, a motor rated for 60-120 RPM at your desired output voltage is good for hand cranked applications, higher RPM ratings are good for use in bike driven applications. Determine the Polarity This is a bit tricky; you’ll get different results depending on which way you turn the motor shaft. Measure the voltage across the terminals while turning the motor in the desired direction (I chose clockwise because it’s like winding up a fishing reel). Label the terminals of the battery positive and negative and mark which direction you turned the shaft (CW or CCW). Preventing the Battery from Driving the Motor The V15 battery already have a blocking diode built in, but if you connect some batteries directly to a motor, it will spin. To prevent this from happening to our dynamo, you’ll need a blocking diode. If you’re trying to charge your own battery, connect the diode in series from the positive terminal of the motor to the lead that will connect to the positive terminal of your battery. Any diode rated for 2A should be fine. We recommend the use of schottky diodes because the lower feed-forward voltage adds just a touch to the overall efficiency. Connect the negative terminal of the motor to the lead that will connect to the negative or ground terminal of the battery. Connecting the Dynamo to the Battery The V15 uses a micro USB connector for its power input. We modified one of the spare micro USB cables to connect from the dynamo and used a breadboard to make our connections easy (but not permanent). The positive output of the motor (red wire) connects to the positive lead on the modified cable (again the red wire). The negative leads (both black) are connected together as well. Once you’re all connected attach the crank and give the dynamo a whirl. It’s a lot harder to turn that you’d think; you might have to rig up a geared crank system! Improvements This 12v 50:1 DC gear motor will pump 350mA into the V15 at a modest 45 RPM. If we do the math, 350mA into a 3000mAh battery will take about 10 hours of hand cranking to fully charge. We could make things easier by putting a bigger crank arm onto the dynamo. To get even more power out, we could build a pedal driven crank system. It’s definitely a lot of work, but hey, when the sun is tucked away behind the clouds, the V15 battery can be charged from a dynamo, perhaps one that you’ve attached to your bike, or an elaborate system of gears and pedals hidden under your desk at work, maybe even attached to some fan blades and driven by the wind? 15 Responses Antoine Peterson March 17, 2011 Hello, I would like to find a source for this battery pack in the UK. Can you assist? Thanks Reply admin March 18, 2011 Hi Antoine, We ship to the UK. You can also search on “USB Battery” in google.co.uk and find some competitors. I don’t know how their charge circuits are designed so we just can’t guarantee it will work or how well they charge all phones. Thanks, Jeff Reply KanchoBlindside July 22, 2011 This looks like the exact same motor in my Milwaukee cordless screwdriver. They were trashing a few dozen at work, glad I got a few. Reply chandra sekhar January 4, 2012 will u please give me specification to buy a dc generator/dynamo of 12 volt having RPM 80-150.. Reply carlos September 2, 2013 Hi Philip, This is a really great tutorial. I’m wondering if I have a motor with a gear ratio of 30:1 – will the dynamo output a higher wattage when cranked at the same RPM as this tutorial? Thanks for your time. -carlos Reply Russo August 21, 2015 cool, i have a question, what if i get one of those “usb wall chargers”, its says: input ac 100-240v, output dc 5.0v == 500mA Doesnt it do the same thing? convert AC to DC to charge the phone or whatever, im thinking, all i need to do is set the wire from the dynamo to the wall charger and connect an usb cable to whatever device. Would it work? Reply Russo August 23, 2015 yup, it works, i just tested with an “usb wall charger” i connected the usb wall charger to the dynamo and then my phone into the charger, perfect. Reply Cheran Ninkai September 15, 2016 I got it, i used Hp printer motor. Thanks Reply Pradeeka December 14, 2016 Without using the v15 USB battery as an intermediate backup storage, Is it possible to use a switching regulator (buck-boost) with the dynamo to step-up/or down and regulate the output and charge a mobile phone? Reply Voltaic Systems December 14, 2016 It depends on the phone and the circuit on your buck-boost. When we do direct charging from solar (skipping a battery), different phones behave differently from having power cut in and out. See our post to understand more about the problems of direct charging and the different behavior of several common phones: https://www.voltaicsystems.com/blog/direct-charging-solar-review/ I would say “probably not that well” with an iPhone, maybe with an Android phone. You’d need to test to confirm. Reply s,aiman March 10, 2017 if i want to impalement the project with a micro-controller such as PIC or ARM , which area or part that i need to locate? Reply Mikew June 1, 2017 Any ideas how to connect multiple dynamos together to provide a faster charge and at lower speeds Reply Voltaic Systems June 1, 2017 Hi Mike – something like this could work – https://www.voltaicsystems.com/m3511-splitter Phil Stearns also wrote this post showing how to orient the diodes if you want to make your own cables – https://www.voltaicsystems.com/blog/combining-non-matched-power-sources/ Reply louis June 16, 2017 Hi i want to try and make a water mill using this tutorial but i do not know if the current in the river will be enough to turn the motor as you said it is harder to turn then you would think. Do u happen to know how much force is needed to turn it or any other places i could find out. Reply Voltaic Systems June 16, 2017 We no longer have it in our office, but it was something similar to the last stage of cookie dough after all the flour where you can barely get the chocolate chips to mix in with the rest of the batter. 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